Plant Energy & Utility Monitoring Software
Compressed air leaks do not trip an alarm, they just show up on next month's invoice. Kissflow captures utility readings by meter and zone, flags a spike against baseline, and tracks the fix to closure before it becomes a line item.
Trusted by energy operators worldwide
One system for catching a utility spike while it is still a leak, not a line item
Compressed air leaks do not trip an alarm. They just show up, quietly, a month later, on the utility bill, with no way to point back at which valve or which shift caused it.
Today plant energy and utility use gets read off a meter dial, logged to a clipboard once a shift, or rolled up once a month when the invoice lands. By the time anyone sees the number, the leak has been running for weeks, the compressor has been cycling at the wrong pressure since the last changeover, and there is no record of when the pattern started or which zone it is coming from.
Kissflow captures utility readings by meter and zone, checks each one against a baseline, and escalates a spike or an anomalous off-hours pattern to the facilities engineer who owns that equipment, so a leak gets a corrective action while it is still a maintenance ticket instead of a line item on next month's invoice.
Every utility spike that goes unflagged is a cost nobody can trace back to its source
Consumption gets read off a dial, not a system
A meter reading gets logged to a clipboard once a shift, with no comparison against baseline until someone remembers to check.
The bill arrives long after the leak started
A compressed air leak or a compressor cycling at the wrong pressure can run for weeks before the monthly invoice makes it visible.
No one owns the fix
A spike gets noticed in passing, but there is no escalation path to the engineer responsible for that zone or piece of equipment.
Cost can't be traced to a meter, zone, or shift
A rising utility bill is a single number with no breakdown by source, so nobody knows where to start looking.
Six modules. Built to catch waste before the invoice does.
Every module ships with default forms, threshold logic, integrations, and dashboards. Configure each one to your utility baselines in the visual builder.
Utility data capture
Captures electricity, compressed air, steam, water, and gas readings by meter, zone, or equipment on a fixed interval.
Threshold monitoring
Compares live consumption against a baseline or budget by meter and zone, not just a monthly total.
Exception and anomaly flagging
Flags a spike, a leak signature, or an off-hours consumption pattern that a monthly utility bill would never isolate.
Escalation workflow
Routes a flagged exception to the utilities or facilities engineer responsible for that zone or equipment.
Corrective action tracking
Tracks the assigned fix, a valve repair, a compressor schedule change, an off-hours shutdown, through to verified closure.
Trend and cost reporting
Rolls consumption, cost, and exception history into trend reporting by meter, zone, and shift.
From request to system of record in four steps
Capture
Electricity, compressed air, steam, water, or gas consumption is logged by meter, zone, or equipment on a fixed interval.
Validate
The reading is compared against a baseline or budget for that meter or zone the moment it lands.
Track
A spike, leak signature, or off-hours anomaly routes automatically to the responsible utilities or facilities engineer, and the assigned fix is tracked to closure.
Report
The log is the system of record for consumption, feeding ongoing cost and trend reporting by meter and zone before a leak becomes a line item.
What changes when utility monitoring runs on Kissflow
| Process | Before Kissflow | On Kissflow |
|---|---|---|
| Reading capture | Logged to a clipboard once a shift | Captured by meter and zone on a fixed interval |
| Threshold check | Compared to nothing until the bill arrives | Checked against a baseline the moment it's captured |
| Anomaly flagging | A leak or off-hours spike runs unnoticed | Flagged automatically by pattern and time of day |
| Escalation | Depends on someone spotting it in passing | Routed automatically to the responsible facilities engineer |
| Corrective action | No formal fix or follow-up recorded | Tracked from assignment through verified closure |
| Cost and trend reporting | One number on a monthly invoice | Broken down by meter, zone, and shift, trended over time |
Connects to the BMS, metering, and ERP systems already running the plant
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Built for how plant utility waste actually gets caught
A monitoring layer, not a new metering system
Your BMS or sub-metering hardware keeps reading the meters. Kissflow runs the threshold, escalation, and corrective-action workflow around what they report.
Live in weeks, not a metering retrofit
Configure baselines, zones, and escalation routing in the visual builder, without a hardware project.
Baselines by zone, not one plant-wide number
A spike in one zone or on one meter gets flagged against its own baseline, not buried in a plant-wide average.
Corrective action tracked to real closure
A flagged leak or anomaly stays open until the assigned fix is verified, not just noted and forgotten.
Cost trends by source, not just a monthly total
Consumption and cost break down by meter, zone, and shift, so the invoice stops being a single unexplained number.
Built for facilities and operations together
Facilities engineers, plant managers, and finance see the same consumption record with their own view of it.
Related apps
OEE (Overall Equipment Effectiveness) Tracking
See how equipment-level performance loss lines up with the utility anomalies flagged on the same line.
Downtime & Breakdown Reporting with RCA
Investigate the root cause when a utility anomaly turns out to be an equipment failure in progress.
Emergency Maintenance Orchestration Workflow
Coordinate the maintenance response itself once a utility exception points to a piece of equipment that needs attention now.
We help manufacturing leaders catch utility waste before it hits the invoice
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GVP & CIO at McDermott International, Ltd
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“Advanced automation of all processes is easy to set up. I cannot imagine how to manage workflows without this software.”
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Global Head - Digitalization & Business Improvement
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“Kissflow supports rapid application development by building a working application prototype in the shortest amount of time.”
Maria Theresa Cabigon
CIO, SN Aboitiz Power Group
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See what Kissflow can do for you
Talk to usGot questions? We're here to help.
Get SupportNo. Your BMS or metering hardware keeps reading the meters. Kissflow runs the threshold, escalation, and corrective-action workflow around what they report.
OEE Tracking measures equipment availability, performance, and quality loss. This app monitors electricity, compressed air, steam, water, and gas consumption against a baseline, independent of whether a specific machine is running.
A reading that breaches a configured baseline for its meter or zone, an unusual off-hours consumption pattern, or a sustained spike consistent with a leak or equipment fault.
Baselines are configurable by meter, zone, or equipment, so a spike is judged against what that specific point normally uses, not a single plant-wide average.
Yes. Facilities and operations teams configure baselines, zones, and escalation routing in the visual builder, and the AI Builder can generate a working app from a plain-language description.
Through APIs and integration connectors, under single sign-on and role-based access, with every exception and corrective action written to an audit log.
Configuration and AI generation move delivery from weeks to days, without a metering hardware or BMS replacement project.
Kissflow is certified to SOC 1, SOC 2, SOC 3, ISO/IEC 27001, HIPAA, GDPR, and CCPA, hosted on Google Cloud with data residency in the US, EU, APAC, and Oceania.
