MANUFACTURING | CONTINUOUS IMPROVEMENT | KAIZEN | SUGGESTION TO IMPLEMENTATION

Kaizen Continuous Improvement Suggestion Software

An idea to move a bin closer to the line saves real time every cycle after this one. Kissflow captures it, routes it for evaluation and approval, tracks implementation to completion, and measures the benefit, so the operator who submitted it can see it actually mattered.

Kaizen / Continuous Improvement Suggestion Management System

Trusted by energy operators worldwide

Saint-Gobain
Sealed Air
Pernod Ricard
Mattel
Fossil
EssilorLuxottica

One pipeline from a floor idea to a measured, recognized result

An operator's idea to move a bin closer to the line saves real time every cycle after this one. Most ideas like it end up in a suggestion box that gets opened once a quarter, if that.

A kaizen program depends on operators actually submitting ideas, and that only keeps happening if they see what happened to the last one. Today an idea usually gets a verbal thanks and nothing else: no consistent evaluation criteria, no tracking once it's approved, and no measurement of what it actually saved. After a few rounds of silence, the ideas stop coming.

Kissflow captures every idea against the line it applies to, routes it for evaluation against defined feasibility and benefit criteria, tracks an approved idea through implementation instead of letting it stall at the yes, and records the before-and-after benefit so the operator who submitted it, and everyone after them, can see it actually mattered.

A suggestion box that gets opened once a quarter is not a continuous improvement program

Ideas go in and disappear

An operator submits an idea and never hears back, so the next idea doesn't get submitted at all.

No consistent evaluation

Whoever reads the suggestion box decides what's worth pursuing, with no defined criteria for feasibility or benefit.

Approved ideas stall at approval

An idea gets a yes and then nobody breaks it into tasks or tracks it to done.

Benefit never gets measured

Even an implemented idea's actual savings or time gained goes unrecorded, so its value never gets counted.

Six modules. Built to close the loop.

Every module ships with default forms, routing logic, and dashboards. Configure each one to your operating model in the visual builder.

Idea submission

Captures the idea, the line it applies to, and the problem it solves, from any operator, in a form built for the floor.

Evaluation and scoring

Routes the idea to the kaizen team for evaluation against defined criteria: feasibility, cost, and expected benefit.

Approval routing

Sends approved ideas through the sign-off level their cost and scope require, with delegation and escalation like any other approval.

Implementation task tracking

Breaks an approved idea into implementation tasks and tracks them to completion, so approval isn't where the idea stalls.

Before and after benefit tracking

Captures the baseline and the result, time saved, scrap reduced, or cost avoided, so the idea's actual benefit is on record, not assumed.

Recognition and leaderboard

Credits the operator whose idea got implemented, with a leaderboard by area, so submitting an idea visibly pays off.

From request to system of record in four steps

Submit

Submit

An operator submits an idea against the line or area it applies to, with the problem it solves.

Review

Review

The kaizen team scores the idea against feasibility, cost, and expected benefit.

Approve

Approve

An approved idea routes through sign-off, then breaks into tracked implementation tasks.

Record

Record

The before-and-after result is recorded against the idea, and the operator behind it gets credit for it.

What changes when kaizen suggestions run on Kissflow

Process
Before Kissflow
On Kissflow
Idea capture
Paper suggestion box or verbal mention
Structured submission tied to line and area
Evaluation
Whoever reads the box decides
Scored against defined feasibility and benefit criteria
Approval
Informal yes, no record
Routed through the sign-off level the idea's scope requires
Implementation
Approved ideas stall after the yes
Broken into tasks and tracked to completion
Benefit tracking
Assumed, never measured
Baseline and result captured against the idea
Recognition
Rarely happens
Operator credited, with a leaderboard by area
Process Before Kissflow On Kissflow
Idea capture Paper suggestion box or verbal mention Structured submission tied to line and area
Evaluation Whoever reads the box decides Scored against defined feasibility and benefit criteria
Approval Informal yes, no record Routed through the sign-off level the idea's scope requires
Implementation Approved ideas stall after the yes Broken into tasks and tracked to completion
Benefit tracking Assumed, never measured Baseline and result captured against the idea
Recognition Rarely happens Operator credited, with a leaderboard by area

Connects to the plant systems you already run

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Built to close the loop a suggestion box never does

Built for the floor, not a box

Any operator submits from where the idea happened, tied to the actual line or area.

Evaluation against real criteria

Feasibility, cost, and benefit get scored consistently, not judged by whoever opened the box that week.

Implementation doesn't stall at yes

An approved idea becomes tracked tasks, with an owner and a due date, not a closed ticket.

A measured benefit, not an assumed one

Time saved, scrap reduced, or cost avoided gets captured against a baseline, so the value is on record.

Live in weeks, not a re-implementation

Configure evaluation criteria, approval routing, and recognition rules in the visual builder, without a change request against plant systems.

Recognition that keeps ideas coming

A leaderboard credits the operator behind an implemented idea, so submitting one visibly pays off.

We help manufacturing leaders turn floor ideas into implemented improvements

McDermott

“If a company cannot enable everybody to use AI, they will never get the true benefit of AI. Platforms like Kissflow allow us to put that capability in the hands of our users in a safe way.”

Vagesh Dave

GVP & CIO at McDermott International, Ltd

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KEY HIGHLIGHTS
5M+
work items processed
5,526
active users
400+
active workflow created without IT dependency
Puma Energy
INDUSTRY Energy
HEADQUATERS USA

“Advanced automation of all processes is easy to set up. I cannot imagine how to manage workflows without this software.”

Tanay Tiwary

Global Head - Digitalization & Business Improvement

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KEY HIGHLIGHTS
700+
Use Cases
73%
Operation Efficiency
1001 - 5000
# of Employees
SN Aboitiz Power Group

“Kissflow supports rapid application development by building a working application prototype in the shortest amount of time.”

Maria Theresa Cabigon

CIO, SN Aboitiz Power Group

See The Full Story
KEY HIGHLIGHTS
451%
ROI
2.8 months
Payback period
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    CAPA Initiation tracks a required corrective action once a defect or audit finding demands one. Kaizen captures voluntary improvement ideas from anyone on the floor, whether or not anything is broken.

    A Gemba Walk or 5S Audit surfaces observations and red-tag items on the floor. This app is where any of those, or any operator's own idea, gets formally evaluated, approved, implemented, and its benefit measured.

    Configurable, typically a kaizen team or continuous improvement lead scores each idea against feasibility, cost, and expected benefit.

    Against a baseline captured before implementation, time saved, scrap reduced, or cost avoided, recorded on the idea's record, not estimated after the fact.

    Yes. Continuous improvement leads configure evaluation criteria, approval routing, and recognition rules in the visual builder, and the AI Builder can generate a working app from a plain-language description.

    Through APIs and integration connectors, under single sign-on and role-based access, with every action written to an audit log.

    Configuration and AI generation move delivery from weeks to days, without a multi-year platform program or an engineering backlog.

    Kissflow is certified to SOC 1, SOC 2, SOC 3, ISO/IEC 27001, HIPAA, GDPR, and CCPA, hosted on Google Cloud with data residency in the US, EU, APAC, and Oceania.