TURNAROUND | RELIABILITY | CRITICAL PATH | GOVERNANCE

Asset Reliability & Turnaround Orchestration Workflow

A turnaround orchestration workflow controls scope intake against the freeze date, routes work-pack and readiness approvals on the critical path, captures field sign-offs, and leaves a close-out record that survives the event. Kissflow runs that coordination alongside your planning and maintenance systems.

Asset Reliability & Turnaround Orchestration Workflow

Trusted by energy operators worldwide

Puma Energy
TotalEnergies
Unioil
McDermott
Essar
Modec

Every day a turnaround slips has a day-rate attached to it

Turnaround performance is decided months before the unit comes down. Scope that arrives after the freeze, work packs waiting on an approval nobody is chasing, contractor readiness confirmed verbally, and materials assumed to be on site are the four routes to a late restart, and all four are coordination failures rather than execution failures. Planning software holds the schedule well. What it does not do is move an approval through four functions in a week.

Kissflow runs the orchestration. Scope requests arrive through a controlled intake that knows the freeze date, so late scope requires an explicit justification and an authorization rather than quietly appearing on the list. Work-pack approvals route on the critical path with escalation, readiness reviews hold against defined criteria, and field sign-offs and punch-list items are captured on mobile in the unit.

The close-out record assembles as the event runs, which is the only time it can be assembled honestly. Next cycle starts with what actually happened rather than with what the final report said three months later.

The restart date is decided months before the unit comes down

Scope arrives after the freeze

Late additions appear on the list without a justification, an impact assessment, or an authorization.

Work packs wait on approvals nobody is chasing

An approval sitting in one function for a week is invisible until the schedule shows the slip.

Readiness is confirmed in a meeting

Materials, contractor mobilization, permits, and isolations are declared ready verbally rather than checked against criteria.

Close-out is written months later

The record is assembled from memory once the event is over, which is the least accurate moment to assemble it.

Six process modules

Every module ships with default scope gates, approval routing, readiness criteria, and dashboards. Configure each one to your turnaround standard in the visual builder.

Scope intake and freeze control

Controlled scope intake that knows the freeze date, so late additions require explicit justification, cost and schedule impact, and authorization at the right level.

Work-pack approval routing

Work packs routed through engineering, HSE, operations, and inspection on the critical path, with escalation when an approval passes its window.

Readiness reviews

Readiness held against defined criteria covering materials, contractor mobilization, permits, isolations, and scaffolding, with each criterion confirmed by a named role.

Contractor coordination

Contractor scope, mobilization status, and competency verification tracked against the schedule, so readiness is confirmed on record rather than asserted in a meeting.

Field execution and punch list

Field sign-offs, mechanical completion, and punch-list items captured on mobile in the unit, with punch items tracked to closure against restart.

Close-out and lessons

Close-out record assembled as the event runs, covering scope changes, approval delays, and punch closure, feeding the next cycle rather than a report written months later.

From request to system of record in four steps

Plan

Plan

Turnaround scope, work packs, milestones, and readiness criteria are set up in one workspace, with the freeze date governing what can still be added.

Assign

Assign

Work packs and readiness items are distributed to engineering, HSE, operations, inspection, and contractor owners with dependencies and dates.

Execute

Execute

Approvals, readiness confirmations, field sign-offs, and punch items move on a single board, with escalation when anything stalls on the critical path.

Close-out

Close-out

Mechanical completion and punch closure are signed off, and the full record is archived against the asset, ready for the next cycle and for audit.

What changes when turnaround orchestration runs on Kissflow

Process
Before Kissflow
On Kissflow
Scope after freeze
Appears on the list without a decision
Requires justification, impact, and authorization
Work-pack approvals
Chased by the planner over email
Routed on the critical path with escalation
Readiness
Confirmed verbally in a meeting
Held against criteria confirmed by named roles
Contractor mobilization
Asserted by the contractor
Tracked against schedule with verification on record
Punch list
A spreadsheet updated at night
Captured in the unit and tracked to restart
Close-out
Written months later from memory
Assembled as the event runs
Process Before Kissflow On Kissflow
Scope after freeze Appears on the list without a decision Requires justification, impact, and authorization
Work-pack approvals Chased by the planner over email Routed on the critical path with escalation
Readiness Confirmed verbally in a meeting Held against criteria confirmed by named roles
Contractor mobilization Asserted by the contractor Tracked against schedule with verification on record
Punch list A spreadsheet updated at night Captured in the unit and tracked to restart
Close-out Written months later from memory Assembled as the event runs

Connects to the systems your operation already runs on

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Built for the coordination that decides the restart date

The freeze is enforced, not requested

Late scope needs justification, impact, and an authorization, which is the difference between a freeze and a preference.

Readiness against criteria, not opinion

Each readiness criterion is confirmed by a named role, so a review is a check rather than a conversation.

Punch closure tracked to restart

Punch items captured in the unit and tracked against restart rather than reconciled from a spreadsheet at night.

An orchestration layer, not a planning system

Your planning and maintenance systems hold the schedule and the work orders. Kissflow moves the approvals and readiness decisions around them.

Governed from day one

Single sign-on, role-based access, and a timestamped audit log are how the app is built. Kissflow runs in the business-process layer, segmented from the OT and control network.

Live in weeks, not a program

Configure in the visual builder, or describe the standard and let the AI Builder generate the app. Delivery moves from weeks to days.

We help turnaround and reliability leaders keep the days out of the approval queue

McDermott

“If a company cannot enable everybody to use AI, they will never get the true benefit of AI. Platforms like Kissflow allow us to put that capability in the hands of our users in a safe way.”

Vagesh Dave

GVP & CIO at McDermott International, Ltd

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KEY HIGHLIGHTS
5M+
work items processed
5,526
active users
400+
active workflow created without IT dependency
Puma Energy
INDUSTRY Energy
HEADQUATERS USA

“Advanced automation of all processes is easy to set up. I cannot imagine how to manage workflows without this software.”

Tanay Tiwary

Global Head - Digitalization & Business Improvement

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KEY HIGHLIGHTS
700+
Use Cases
73%
Operation Efficiency
1001 - 5000
# of Employees
SN Aboitiz Power Group

“Kissflow supports rapid application development by building a working application prototype in the shortest amount of time.”

Maria Theresa Cabigon

CIO, SN Aboitiz Power Group

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KEY HIGHLIGHTS
451%
ROI
2.8 months
Payback period
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    It controls scope intake against the freeze date, routes work-pack and readiness approvals on the critical path, tracks contractor mobilization and field sign-offs, and assembles the close-out record as the event runs.

    No. Your planning and maintenance systems hold the schedule, the work orders, and the network. Kissflow moves the approvals, readiness confirmations, and scope decisions that the schedule depends on.

    After the freeze date, a scope request requires an explicit justification, a cost and schedule impact assessment, and authorization at the level your standard sets, rather than being added to the list.

    Oil rig shutdown and turnaround management is an approved Kissflow production example. Ask for a walkthrough of how that was configured during a demo.

    Yes. Fields, categories, routing rules, and escalation thresholds are configured by the process owner in the visual builder, and every change is written to the same audit log as a manual edit.

    No. Kissflow runs in the business-process layer alongside the systems you already own and connects to them through APIs and integration connectors. It does not replace your EHS suite, your ERP, or your maintenance system, and it does not operate inside the control system.

    No. Kissflow AI maps natural language to platform metadata and produces an inspectable blueprint, so every app is auditable and the process owner can maintain it.

    Kissflow is certified to SOC 1, SOC 2, SOC 3, ISO/IEC 27001, HIPAA, GDPR, and CCPA, hosted on Google Cloud with data residency in the US, EU, APAC, and Oceania.